Exothermic Welding Materials

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Introduction

Exothermic welding materials are the core components used in the exothermic welding process, including welding powder, welding molds, and accessories. These materials are specially formulated to produce a controlled exothermic reaction that generates intense heat, allowing conductors to fuse together into a permanent bond. High-quality exothermic welding materials are crucial for achieving stable and low-resistance connections, which are essential in grounding systems and lightning protection networks.

Our exothermic welding materials are produced under strict quality control to ensure consistent chemical composition and performance. They are compatible with various conductor types such as copper, copper-clad steel, and galvanized steel. With reliable welding materials, installers can create durable grounding connections that withstand corrosion, mechanical stress, and environmental changes. These materials are widely used in power plants, industrial facilities, and telecommunication projects where long-term grounding integrity is required.

Specification

Type Material Diameter Length Standard
Welding Powder Copper / Aluminum N/A 1kg / pack IEC 62561
Welding Molds Graphite N/A Set IEEE Std 837
Ignition Material Magnesium N/A Pack UL 467
Protective Gear Insulation N/A Set Customer Spec
Welding Tools Steel N/A Set IEC 62305
Welding Bags Canvas N/A Pack Customer Spec
Complete Set Various N/A Kit Customer Spec

Application

Exothermic welding joints: Used as the main conductive material for exothermic welding to form stable connections.

Grounding and bonding connections: Used in grounding systems to connect rods, conductors, and busbars.

Substation installation: Used in substations for permanent grounding and bonding.

Telecom grounding: Used for exothermic welding in communication tower grounding.

Industrial grounding: Used in factories for bonding and grounding of equipment.

Railway grounding: Used for exothermic welding in railway grounding systems.

Power station grounding: Used in power plants for stable grounding connections.

Lightning protection systems: Used in lightning protection grounding for low-resistance joints.

Advantage

  • High conductivity: Ensures low-resistance joints in grounding systems.
  • Stable chemical formula: Provides consistent welding quality and performance.
  • Corrosion resistance: Welded joints are resistant to soil corrosion.
  • Suitable for various conductors: Compatible with copper, aluminum, and steel conductors.
  • High temperature resistance: Maintains stable performance in harsh environments.
  • Reliable joint strength: Creates strong mechanical and electrical connections.
  • Easy storage and handling: Packaged for on-site use with minimal preparation.
  • Long service life: Ensures long-term stability of grounding systems.

FAQ

  • Q: What are exothermic welding materials?

    A: Materials used in exothermic welding, such as welding powder, molds, and ignition systems.

  • Q: What types of welding powder are available?

    A: Copper-based, aluminum-based, and composite powders designed for different conductor combinations.

  • Q: How should welding materials be stored?

    A: Store in a dry, cool place away from moisture and direct sunlight.

  • Q: Are exothermic welding materials hazardous?

    A: They are safe if handled correctly, but should be kept away from fire sources and handled with protective equipment.

  • Q: How do you choose the right materials?

    A: Choose based on conductor type, welding environment, and required conductivity.

  • Q: Can exothermic welding materials be customized?

    A: Yes, we can customize powder formulas, mold shapes, and kit configurations.

  • Q: Do welding materials expire?

    A: They have a shelf life; check packaging for expiry and avoid using damp materials.

  • Q: Are exothermic welding materials compliant with standards?

    A: Yes, they comply with relevant industry standards such as IEC and ASTM.

about us

Our Story

Xinchang TuAn Machinery Co., Ltd.Rooted in the past, facing the future?

Based on customer needs, connect the products and technologies required by customers with the scientific research capabilities of universities to achieve innovation based on customer needs.

TuAn is famous China Exothermic Welding Materials Manufacturers and Exothermic Welding Materials Factory. The company continuously strengthens cooperation with upstream and downstream enterprises, rapidly expands comprehensive service capabilities, and transforms from a single lightning protection enterprise to a comprehensive large-scale project supporting enterprise. After years of accumulation, TuAn has formed a stable customer base covering important fields such as petroleum and petrochemical, high-speed rail, and electric power.

Contact us

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15167536268

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  • Address

    29, Xingmei Avenue, Xinchang, Zhejiang, China

  • Telephone

    +86-15167536268

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    +86-0575-86251126

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